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1200°C Single-Zone High-Vacuum Tube Furnace for Precision Processing

The 1200°C single-zone high-vacuum tube furnace is designed for precise thermal processing under high vacuum, ensuring clean and controlled experimental conditions.

1200°C Single-Zone High-Vacuum Tube Furnace for Precision Processing

1200°C Single-Zone High-Vacuum Tube Furnace for Precision Processing

Voltage:380V
power:6 kW
Maximum operating temperature:1200°C
Temperature sensing element:K thermocouple
Temperature control accuracy:±1°C
vacuum degree:≤ 10-3Pa

 

Parameter categories1200 degrees
modelGWDL-GA
Heating chamber size

150mm diameter * 300mm effective heating zone

Furnace tube length 950mm

Furnace tube materialHigh-purity quartz glass
Voltage380V
power6 kW
Maximum operating temperature1200 degrees

Long-term use temperature

Spend

1150 degrees
The control range isRT-1200 degrees
Temperature sensing elementThermocouple type K, temperature range 0-1320 degrees Celsius

Heating element installation

Location

Furnace tube perimeter
Temperature control accuracy±1 degree (integrated circuit control, no overshoot)
Furnace temperature uniformity

≤ ±5 degrees (depending on the size of the furnace; large furnaces can use multi-point control)

This control method aims to achieve better furnace temperature uniformity.

heating rateAdjustable from 1 ℃ /h to 15 ℃ /min ( non-linear )
Heating elementHigh-temperature alloy resistance wire is used as the heating element.
Can open atmosphereIt can pass through various gases (oxygen, nitrogen, argon, hydrogen, etc.)
Vacuum component section
vacuum pumpMechanical pump + molecular pump unit
vacuum degree≤ 10⁻³ Pa
Pressure testingOne pressure gauge with both positive and negative pressure indicators (a digital vacuum gauge is optional).
valveImported stainless steel valves (ordinary, stainless steel, solenoid valves, etc. are available).
Flow meterTwo 0-300 ml / min mass flow meters
Gas pipelineClean stainless steel tubing is used for gas applications.
Pressure protection

This system was specifically designed to prevent hazards caused by closed or blocked furnace tube exhaust ports, or excessive furnace tube pressure. Its principle is as follows: a signal from an electrical contact pressure gauge or pressure sensor drives the control module to close the electromagnetic intake valve and activate the electromagnetic exhaust valve and alarm. This protects the electric furnace's normal operation.

run

Furnace door opening methodupper and lower hinges open and close
Furnace bodyThe furnace body is machined using CNC machine tools, and undergoes polishing, grinding, pickling, phosphating, powder coating, and high-temperature baking. It features a two-tone design, a novel and attractive appearance, and possesses advantages such as oxidation resistance, acid and alkali resistance, corrosion resistance, high-temperature resistance, and easy cleaning.
Furnace body structureThe electric furnace body adopts a double-layer air-cooled structure. Effective air-cooling guide baffles ensure overall cold air circulation within the furnace shell, ultimately cooling the conductive plates of the heating elements before they are discharged from the furnace body, thus preventing high-temperature oxidation of the conductive plates and guaranteeing a good working environment.
Refractory materials

The furnace lining is made of vacuum-formed high-purity alumina lightweight material. Areas prone to material handling (furnace opening, furnace bottom) utilize lightweight hollow alumina plates. This material offers high operating temperature, low heat storage, resistance to rapid heating and cooling, no cracking, no slag shedding, and good insulation performance.

(The energy-saving effect is more than 80% of that of old-fashioned electric stoves )

thermal insulation materialsIt adopts a three-layer insulation system, consisting of aluminum silicate fiberboard, alumina fiberboard, and alumina (polycrystalline) fiberboard, achieving an energy-saving effect of over 80% compared to traditional electric furnaces .
Furnace shell temperatureFor long-term use without shutting down the furnace, the outer casing temperature should be less than 45 degrees Celsius .
ProtectThe system employs an integrated modular control unit, ensuring accurate control precision. It also features dual-loop control and dual-loop protection, providing protection against overshoot, over-adjustment, under-adjustment, thermocouple breakage, phase loss, overvoltage, overcurrent, overtemperature, current feedback, and soft start.
control

Employing closed-loop technology with thyristor module trigger control, phase-shift trigger control , or zero-crossing triggering, the output voltage, current, or power is continuously adjustable, exhibiting constant voltage, constant current, or constant power characteristics. The current loop is the inner loop, and the voltage loop is the outer loop. When a sudden load is applied or the load current exceeds the current limit, the output current of the voltage regulator is limited within the rated current range, ensuring normal operation of the output and the voltage regulator. Simultaneously, the voltage loop also participates in regulation, limiting the output current of the voltage regulator within the rated current range, maintaining constant output current and voltage with sufficient adjustment margin; thus achieving protection.

The heating element avoids excessive current and voltage surges, achieving a safe and reliable control effect and control accuracy.

Display parameters

Temperature, temperature range number, time period, remaining time, output power percentage, electricity

Voltage, current, etc.

ButtonIt uses imported buttons with a lifespan of over 100,000 cycles and comes with an LED indicator.
Temperature profile setting

Employs an intelligent temperature controller, equipped with standard PID , AI-controlled APID , or MPT. It features multiple adjustment modes, self-tuning and self-learning functions, excellent control characteristics with no overshoot and no undershoot, 30- segment programmable control, and can achieve arbitrary slope temperature rise and fall control. It has programmable / operable commands such as jump (loop), run, pause, and stop, and allows modification of the program at any time during program operation. Employing an artificial intelligence adjustment algorithm with curve fitting capabilities, it can achieve smooth...

Smooth curve control effect;

Multiple curve inputsGroup 1 has 50 segments, Group 2 has 24 segments, and Group 3 has 16 segments .
Computer InterfaceRS485 RS232 USB
Random accessories

Two heating elements, two sets of rods, one instruction manual, one certificate of conformity, tubular electric...

One road-specific crucible, two heat insulation plugs, and two sealing rings.

Includes main accessories

The above prices include vacuum flanges, water-cooled flanges, vacuum pumps, and standard pressure gauges, but do not include gas.

Gas control and air conditioning are customized according to customer requirements.

Warranty coverage and periodThe electric furnace is covered by a one-year free warranty (excluding heating elements and furnace tubes); the temperature controller, thermocouple , regulator, transformer, and voltage regulator are covered by a two-year free warranty; and the heating element will be replaced free of charge if it fails naturally within three months.
Shipping Information
1. The electric furnace is packaged in three layers: first wrapped in foam paper, then wrapped in plastic film, and finally packed in a wooden crate.
2. Free domestic door-to-door delivery (free delivery within city limits)
3. We will be responsible for any damage that occurs during the transportation of the electric furnace.

4. Logistics methods: Road, rail, ship (foreign trade export), air (foreign trade export) transportation; distance...

For nearby locations, our company will arrange dedicated transportation (packaging includes wooden pallets and cardboard boxes).

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Phone:+86-13526935931
Email:gwdlthermo@gwdl.com